Sida qayb ka mid ah hawlgalka lagama maarmaanka ah ee qalabka farsamada, xulashada alaabta ee taayirrada gacantu waxay si toos ah u saameynaysaa nolosha adeegga, badbaadada hawlgalka iyo kharashka dayactirka qalabka. Laga soo bilaabo --ku-habaynta albaabka foornada heerkul sare ilaa kantaroolka qalabka saxda ah, shuruudaha xoogga walxaha, iska caabinta daxalka, miisaanka fudud iyo sifooyinka kale ee xaaladaha kala duwan aad ayay u kala duwan yihiin. Iyada oo ku saleysan Hangzhou Xiaoshan Chuangye Metal Processing Co., Ltd. in ka badan 20 sano oo waayo-aragnimo ah ee wax soo saarka wheel wheel, maqaalkani wuxuu si qoto dheer u falanqeynayaa sifooyinka asaasiga ah ee shan walxood oo sida caadiga ah loo isticmaalo sida birta kaarboon, birta aan daawaynta lahayn, iyo daawaha aluminiumka, oo waxay bixisaa muuqaal - xeelado xulashada ku salaysan si ay uga caawiso isticmaalayaasha warshadaha inay si sax ah u waafajiyaan baahidooda.
Tusmada Tusmada
1. Shan tilmaame oo xudun u ah xulashada taayirrada gacanta
2. Taayir-gacmeedka birta kaarboon
3. Shaagagga gacan ee birta ah ee aan lahayn
4. Gacmaha aluminium aluminium
5. Injineerka gacan-gacmeedka caagga ah
6. Taayir-gacmeedka birta ah
7. ismaandhaafka xulashada
8. Xalka Hangzhou Xiaoshan Chuangye Metal
9. Isbeddellada warshadaha: Sida agabka cusubi u qaabeeyaan naqshadda naqshadeynta taayirrada gacanta
1. Shan tilmaame oo xudun u ah xulashada taayirrada gacanta
| Tusmada | Qeexid | Tijaabi heerka |
|---|---|---|
| Xoog xajin | Cadaadiska ugu badan ee maaddadu ay u adkeysan karto kahor jabinta | ASTM E8/E8M (qalabka biraha ah) |
| Iska caabbinta daxalka | Awoodda iska caabinta aashitada, alkali iyo milixda buufinta | TS ISO 9227 (tijaabada buufinta milixda dhexdhexaadka ah) |
| Cuf-jiid gaar ah | Miisaanka halbeeg kasta, oo saameeya fududaynta hawlgalka | ASTM D792 |
| Dhaqdhaqaaqa kulaylka | Wax ku oolnimada wareejinta kulaylka, ee la xidhiidha ku habboonaanta jawiga heerkulka sare | ASTM C177 (joogta ah{1}}Qaabka socodka kulaylka gobolka) |
| Qiimaha habaynta | Qiimaha dhamaystiran ee alaabta ceeriin iyo habka qaabaynta | - |
Mabda'a muhiimka ah:mudnaanta kala sii in aad is waafajiso xaaladaha shaqada ee ugu adag si aad isaga ilaaliso qashinka kharashka ee ay sababto "waxqabadka xad dhaafka ah".
2. Taayir-gacmeedka birta kaarboon
Tilmaamaha alaabta
Halabuurka: Ka kooban C 0.12%-0.20%, Mn ka kooban 0.30% -0.60% (tixraac cabbirada farsamada gacanta birta kaarboonka).
Xoog xajin: Ka weyn ama le'eg 370MPa (heerka Q235), waxa uu qaadi karaa xawaaladaha ilaa 200N·m (φ500mm wheel wheel).
Daaweynta dusha sare: galvanized, madow ama la buufiyay, ma jiro miridh cas ka dib 480 saacadood oo tijaabada buufinta milixda ah.
Xaaladaha lagu dabaqi karo
Qalabka mashiinka culus: hagaajinta gacanta ee mashiinnada shaambadaha iyo mashiinnada foorarsiga.
Mashiinada macdanta: xakamaynta valve ee deegaanka gariir sare.
Xaddid: Saliid joogto ah ayaa loo baahan yahay si looga hortago miridhku meelaha qoyan, iyo - kharashka dayactirka muddada dheer waa mid sarreeya.
Kiis Hangzhou Xiaoshan: φ800mm bir kaarboon ah oo la habeeyay Xudunta giraangiraha waxa ay qabataa dalool nooca D{2}
3. Shaagagga gacan ee birta ah ee aan lahayn
Tilmaamaha alaabta
Xulashada darajada:
304 birta aan la taaban karin: darajada guud, adkaysi u leh asiidhka daciifka ah iyo alkalis (pH 3-11), kharash dhexdhexaad ah.
316L ahama: ka kooban Mo element, adkaysi u daxalka chloride (sida deegaanka badda).
Xoog xajin: Ka weyn ama la mid ah 520MPa (304 walxood), 40% ka sarreeya birta kaarboonka.
Dayactirka - lacag la'aan: wuxuu u adkeysan karaa 95% deegaanka qoyaanka iyadoo loo marayo daawaynta bakhtiinta (eeg dukumeentiyada farsamada gacanta ee birta ah ee birta ah).
Xaaladaha lagu dabaqi karo
Qalabka kiimikaad: nidaaminta cadaadiska reactor, aashitada iyo tuubooyinka alkali.
Cuntada iyo dawooyinka: waxay la kulmeysaa heerarka xiriirka FDA, si sahlan loo nadiifiyo iyada oo aan hadhaaga lahayn.
Xaddid: Qiimaha alaabta ceeriin waa 2-3 jeer ka birta kaarboonka, lagumana talinayo xaaladaha culeyska farsamada saafiga ah.
4. Gacmaha aluminium aluminium
Tilmaamaha alaabta
Xulashada darajada:
6061-T6: Xoog sare (xoog xajin Ka weyn ama la mid ah 310MPa), codsiga darajada duulista.
5052-H32: U adkaysiga daxalka biyaha badda, door biday qalabka markabka.
Cuf-jiidadka gaarka ah: 2.7g/cm³, 65% wuu ka fudud yahay birta kaarboon.
Hab-dhaqanka: 59% IACS (International Annealed Copper Standard), si taxadir leh ugu isticmaal xaaladaha dahaarka.
Xaaladaha lagu dabaqi karo
Qalabka elektarooniga ah: Semiconductor wafer maareynta robot.
Qalabka moobilka: Baabuurka{0}}ku-habaynta xagasha raadaarka ee ku rakiban.
Xaddid: Adag oo hooseeya (HB 95), si fudud u xoqeen walxo adag.
5. Injineerka gacan-gacmeedka caagga ah
Tilmaamaha alaabta
Nylon PA66: Xoog xajin 80MPa, heerka dib u ololka V0 ( heerka UL94).
Polypropylene PP: Acid iyo alkali adkaysi u leh (pH 1{1}}14), laakiin jajabnaanta heerkulka hoose waa caddahay<-10℃).
Faa'iidada qiimaha: Qiimaha halbeegga wax-soo-saarka guud waa 1/5 ee giraangiraha birta ah
Xaaladaha lagu dabaqi karo
Hooseeyo- kabadhka korantada ee korantada: Hawlgalka wareegtada oo leh shuruudo dahaar ka sarreeya IP65.
Qalabka shaybaadhka: hagaajinta saxda ah iyada oo aan lahayn faragelin birlab ah.
Xaddidaad: Fudud da'da iyo dildilaaca muddada dheer - shucaaca ultraviolet.
6. Taayir-gacmeedka birta ah
Tilmaamaha alaabta
Birta Cawlan HT250: Qiimaha ugu hooseeya, laakiin xoogga xajintu waa 250MPa oo keliya.
QT450 Birta Ductile: Kordhinta waa la kordhiyey ilaa 10%, iyo iska caabinta saamaynta waa la wanaajiyey.
Daawaynta dusha sare: Daahan resin Epoxy wuxuu ka kooban yahay cilladaha ka hortagga miridhku.
Xaaladaha lagu dabaqi karo
Mashiinada beeraha: Gacan ku haynta kaydinta nidaamka haydarooliga cagaf.
Qalab hooseeya-xawaaraha hooseeya: Hawo-qaadista tuubbada hawo-qaadista ee hagaajinta.
Xaddidaad: Jajab sarreeya, si adag ayaa loo mamnuucay xaaladaha gariirrada soo noqnoqda.
7. Faham la'aanta xulashada: Kiisaska fashilka ee caadiga ah ee ay sababaan walxo isku dhafan
Kiiska 1: Warshad biyaha lagu daweeyo waxay isticmaashaa giraangiraha gacan birta ah ee kaarboonka oo saaran waalka haanta kaydinta acid hydrochloric. 6 bilood ka dib, af-hayeenkii wuu daxalaystay oo jabay. Ka dib markii lagu beddelay 316L birta gacanta ee birta ah, nolosha adeeggu waxay dhaaftay 5 sano.
Kiiska 2: Shaadh-gacmeedka nylon ayaa loo adeegsaday goobta shaqada ee hawada. Nidaamka xakamaynta ayaa xumaaday sababtoo ah korantada joogtada ah. Ka dib markii loo beddelo daawaha aluminium, heerka guuldarradu wuxuu ku noqday eber.
Casharradii la bartay: Ku-tiirsanaanta kaliya ee "doorashada agabka ee ku salaysan waayo-aragnimada" ama "mudnaanta qiimaha" mabaadi'da waxay si fudud u horseedi kartaa khataraha silsiladaha, iyo shuruudaha xaaladaha shaqada waa in si adag loo raaco.
8. Dhaqanka habaysan: Hangzhou Xiaoshan Chuangye Metal's Xalka
Hangzhou Xiaoshan Chuangye Metal Processing Company
(1) Qorshe jawaab celin deegaan oo aad u daran
Xaalad heerkul sare ah: 310S taayir-gacmeedka birta ah oo la habeeyey (kuleelka iska caabbinta 1150 darajo) ee warshadaha birta, iyo kulaylka{2}} gacmo-gashi silikoon ah oo dahaadhan ayaa lagu rakibay cidhifyada giraangiraha.
Ultra{0} xaalad heerkul hoose: LC9 aluminium aluminium (-196 adkeydka saamaynta 196 Ka weyn ama la mid ah 27J) ayaa loo isticmaalaa alwaaxyada taangiga LNG.
(2) Naqshad cusub oo khafiif ah
Af-hayeennada bannaan: Ku gaadh 30% dhimista miisaanka φ600mm taayirrada gacanta iyadoo la ilaalinayo culeyska 400N·m
Walxaha isku dhafan: xuddunta birta ah ee aan fiicnayn + rim PP, iyada oo la tixgelinayo labadaba xoogga qaabdhismeedka iyo caabbinta daxalka.
(3) Awood gaarsiinta degdega ah
30 daqiiqo si toos ah u gelitaanka Gegida Caalamiga ah ee Xiaoshan, iyadoo la hubinayo in amarada degdega ah ee macaamiisha Yurub iyo Ameerika ay ku yimaadaan 7 maalmood gudahood.
Taageer nashqada aan caadiga ahayn{{0}: dalabka ugu yar ee 1 gabal, bixi adeega xaqiijinta sawir 3D.
9. Isbeddelka warshadaha: Sida agabka cusubi u qaabeeyaan naqshadda naqshadeynta taayirrada gacanta
Balaastigga La xoojiyay ee Kaarboon (CFRP): 5 jeer ka xoog badan aluminium aluminium, ayaa loo adeegsaday hagaajinta taayirrada gacanta.
Naqshadeynta duritaanka birta (MIM): Xaqiiji soo saarista isku dhafan ee dhismayaal qalafsan oo ah taayirrada gacanta ee birta ah oo sax ah ± 0.05mm.
Isku dhafka dareenka maskaxda: wheel wheel ee la dhisay -Dareemaha torque-gu waxa uu bixin karaa jawaab celin dhab ah{1}waqtiga ku saabsan awooda shaqaynta kana digto culayska xad dhaafka ah.
Gabagabo
Xulashada maadada sayniska ayaa ah khadka ugu horreeya ee difaaca loogu talagalay isku halaynta qalabka
In kasta oo giraangiraha gacantu uu yar yahay, haddana waa xudunta u ah isdhexgalka bini'aadamka{0}} Laga soo bilaabo culeyska birta kaarboonka ilaa adkaanta birta aan fiicnayn, laga bilaabo dabacsanaanta aluminium aluminium ilaa dhaqaalaha balaastikada injineernimada, walxo kastaa waa mid aan lagu bedeli karin xaalad gaar ah. Hangzhou Xiaoshan Chuangye Metal waxa ay si qoto dheer ugu lug lahayd warshadaha muddo 20 sano ah, waxayna had iyo jeer qaadatay "laqabsiga xaalada shaqada" sida mabda'a ugu muhiimsan si loo siiyo macaamiisha caalamiga ah -xajmiga, badan{5} adeegyada hagaajinta wheel wheel laga bilaabo φ120 ilaa φ1200.
Booqowww.cyhandwheel.comhadda si aad u soo dejiso "Buugga Xulashada Qalabka Gacanta" ama aad u gudbiso shuruudahaaga habaynta.
